Gas Blending for Scuba Diving


Gas blending is the process of mixing breathing gases for scuba diving and filling the diving cylinders with specific gas mixtures, such as nitrox or trimix. These mixtures are designed to optimize diver safety and performance, as well as to extend bottom time and minimize decompression requirements. This entry will delve into the principles of gas blending, the most common gas mixtures, and the equipment and techniques used in blending.

Gas Blending Principles

Breathing gas mixtures for scuba diving are typically created by combining two or more gases. The most common components are oxygen, nitrogen, and helium. The proportions of these gases can be adjusted to suit a diver’s specific needs, based on factors such as depth, dive time, and physiological considerations.

A key principle in gas blending is understanding the concept of partial pressure. In a gas mixture, each component contributes to the overall pressure in proportion to its volume fraction. The partial pressure of a gas determines its physiological effects on the diver, such as oxygen toxicity or nitrogen narcosis.

Common Gas Mixtures

  1. Nitrox: Nitrox is a mixture of nitrogen and oxygen, with a higher percentage of oxygen than regular air. By increasing the oxygen content, nitrox reduces the amount of nitrogen absorbed by the diver, thus decreasing the risk of decompression sickness. Nitrox is typically used for recreational diving, with common mixtures including EANx32 (32% oxygen) and EANx36 (36% oxygen).
  2. Trimix: Trimix is a mixture of oxygen, nitrogen, and helium, designed for technical diving to greater depths. The addition of helium reduces the narcotic effects of nitrogen, while the oxygen content is carefully managed to avoid oxygen toxicity. Trimix blends are tailored to individual dive profiles, and common mixtures include Normoxic Trimix (with a minimum of 18% oxygen) and Hypoxic Trimix (with less than 18% oxygen).
  3. Heliox: Heliox is a mixture of helium and oxygen, used primarily for deep saturation diving and commercial diving operations. The absence of nitrogen eliminates the risk of nitrogen narcosis, while the helium content mitigates the effects of high pressure on the diver’s breathing.

Gas Blending Equipment

Several pieces of equipment are essential for safe and accurate gas blending:

  1. Gas Analyzers: Gas analyzers are devices used to measure the oxygen and helium content in a gas mixture. Oxygen analyzers use electrochemical sensors to measure partial pressure, while helium analyzers typically employ thermal conductivity sensors. Regular calibration of these devices is crucial for accurate gas measurements.
  2. Gas Booster Pumps: Gas booster pumps are used to transfer gases from their storage cylinders into the diving cylinders. These pumps ensure that the appropriate pressures are achieved, and the gas mixtures remain consistent during the filling process.
  3. Blending Panels: Blending panels are designed to manage the flow of gases during blending. They typically include pressure gauges, flowmeters, and valves to control the gas flow and achieve the desired mixture.
  4. Cylinder Valves and Fill Whips: Cylinder valves are used to control the flow of gas into and out of the diving cylinders, while fill whips are flexible hoses that connect the blending panel to the cylinders. Fill whips often include a pressure gauge to monitor the cylinder pressure during filling.

Gas Blending Techniques

There are two primary methods for blending gases:

  1. Continuous Flow Blending: In continuous flow blending, oxygen, nitrogen, and helium are mixed as they flow into the diving cylinder. The blending panel is used to adjust the flow rates of each gas to achieve the desired mixture. This method is efficient and relatively simple, but may be less accurate for some gas combinations.
  2. Partial Pressure Blending: In partial pressure blending, each gas is added to the diving cylinder in sequence, starting with the least soluble component (usually helium). The pressure of each gas is carefully monitored and adjusted to achieve the target partial pressure for the mixture. This method is more accurate and allows for greater control over the final blend, but can be time-consuming and requires more advanced equipment.

Safety Considerations in Gas Blending

Gas blending requires a thorough understanding of diving physiology, gas laws, and the potential risks associated with different gas mixtures. Here are some safety considerations:

  1. Oxygen Compatibility: The equipment used for blending and storing high-oxygen gas mixtures should be oxygen-compatible and cleaned for oxygen service. This helps to reduce the risk of ignition and combustion due to the increased reactivity of oxygen at higher concentrations.
  2. Oxygen Toxicity: Care should be taken to ensure that the oxygen content in the gas mixture is appropriate for the planned dive profile. Exceeding the maximum partial pressure of oxygen can result in oxygen toxicity, which can lead to convulsions, unconsciousness, and even death.
  3. Nitrogen Narcosis: When diving with nitrox or trimix, it is essential to understand the risk of nitrogen narcosis, a condition caused by the narcotic effect of nitrogen at depth. Selecting a gas mixture with a lower nitrogen content can help to mitigate this risk.
  4. Decompression Sickness: Divers should be aware of the decompression requirements associated with the gas mixtures they use, and plan their dive profiles accordingly. Gas mixtures with lower nitrogen content (such as nitrox) can reduce decompression time, but it is crucial to adhere to these guidelines to minimize the risk of decompression sickness.
  5. Gas Analysis: Accurate gas analysis is crucial for ensuring that the gas mixture in the diving cylinder matches the intended blend. Divers should always verify the gas mixture before each dive using a calibrated gas analyzer.
  6. Gas Blending Training: Proper training in gas blending techniques and safety is essential for divers and gas blenders alike. Many dive organizations offer specialized courses in gas blending, which cover the necessary skills and knowledge for safe and accurate blending.


Gas blending is an essential aspect of scuba diving, particularly for technical divers and those seeking to extend their dive capabilities. Understanding the principles of gas blending, the various gas mixtures, and the equipment and techniques required can help divers and gas blenders ensure safe and enjoyable dives. With proper training, knowledge, and adherence to safety guidelines, gas blending can unlock new diving possibilities and experiences for divers at all levels.